Celeros Flow Technology injects new life into 40 year old SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to boost extraction on this venture, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been issues that the existing pump could not have the ability to deliver this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is considered one of a quantity of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had also been no maintenance interventions for many years – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh conditions and with no regular upkeep over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the desired enchancment in performance, saving the customer the fee and lost production time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to verify that the nozzle masses would stand up to the desired temperature improve. As a result, the pump is now able to delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump upgrade. pressure gauge ยี่ห้อ tk has not solely achieved the desired manufacturing enhance for the customer, but in addition provided a extra sustainable and cost-effective answer than complete pump substitute. Using pressure gauge 4 นิ้ว and analysis, we have been in a position to give the present pump a new lease of life and ensure it’s going to continue to carry out properly for many extra years.”
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