Celeros Flow Technology injects new life into forty yr outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this challenge, the client needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump may not be succesful of deliver this requirement. Nozzle hundreds were a particular concern. เกจแรงดันลม turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh circumstances and with no regular maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul might obtain the desired improvement in performance, saving the shopper the cost and misplaced manufacturing time that could be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle hundreds would face up to the desired temperature increase. As เครื่องมือวัดpressure , the pump is now capable of delivering steam at the larger temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump improve. It has not only achieved the desired production increase for the shopper, but additionally provided a more sustainable and cost-effective solution than total pump substitute. Using trendy engineering and analysis, we’ve been in a position to give the present pump a brand new lease of life and ensure it’s going to continue to perform properly for many extra years.”
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