Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly enhance the product high quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was insufficient and vital issues have been occurring with the quality of its completed merchandise.
An ECL is used within the steel industry to help clear and strip the floor of the metal sheet of rolling mud by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning chilly rolled metal than typical cleaning processes, the instability of the chemical substances can and do cause problems.
Reduced xp2i can offer a stage of protection within these circumstances, its effectiveness can be significantly reduced, resulting in contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was nonetheless heavily saturated with mud particles and was affected by an unstable PH level that mixed had been resulting in vital rusting through the course of leading to scratching of the ultimate product.
เกจวัดแรงดันแก๊สlpgรถยนต์ presents nice particle extraction efficiency within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to ensure optimal effectivity of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic material type, dimension of the magnet, magnetic strength and also the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not solely to use the proper product for the method in query, but the larger degree of resolution protection supplies additional advantages, including prolonging the lifespan of the pump in addition to a discount in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this software throughout the alkaline answer from 400mg/m2 to only 30mg/m2 by removing the fine mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not offering sufficient protection to the fluid in this application, and it highlights the importance of selecting the right methodology of magnetic safety. Due to the fine particles circulating within the alkaline solution, vital rusting was being created through the ECL process that was causing harm to the metal sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would considerably enhance the issues that the business was facing. By putting in the Filtramag+, our shopper was immediately provided greater levels of safety in opposition to the harm that were being caused by the contaminated solution. We work frequently with Eclipse Magnetics high-performance merchandise and always see important, constructive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with materials which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a result of the set up, the corporate is no longer suffering from broken completed components, has decreased its scrappage and waste, as well as prolonging the life of the pump.
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